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The Boring Company Achieves “Holy Grail” Zero-People-in-Tunnel Continuous Mining

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The Boring Company has successfully demonstrated continuous tunneling with zero human operators inside the boring machine—a technique they’ve dubbed “Zero-People-in-Tunnel” (ZPIT).

The Boring Company released footage showing their Prufrock tunneling machine simultaneously advancing forward and installing concrete tunnel rings—each weighing approximately 24,000 pounds—without any human operators inside the machine (except for the videographer documenting the achievement).

This development represents what the company calls “the holy grail for Boring Machines” and parallels SpaceX’s pursuit of rapid rocket reusability in terms of transformative potential.Ā Zero-People-in-Tunnel configuration promises to make tunnel construction safer, faster, and substantially less expensive.

“This is the safest, fastest, and least expensive architecture to build tunnels,” the company stated in their announcement. The achievement comes roughly a year after initial ZPIT experiments began, showing remarkable progress in automation capabilities.

Why Zero-People-in-Tunnel matters

The automation milestone addresses several key challenges in tunnel construction:

Traditional tunnel boring typically requires workers to operate in confined, potentially hazardous underground environments. Zero-People-in-Tunnel approach removes humans from these risk areas entirely, placing them instead in remote operation centers above ground.

Labor costs represent a significant portion of tunnel construction expenses, particularly in the United States where skilled engineering professionals command premium salaries. Automating the tunneling process could dramatically reduce these costs while addressing skilled labor shortages.

The Prufrock machines can now begin excavation directly from the surface and tunnel autonomously—a process the company compares to “an earthworm moving through soil”—eventually emerging near the target location with minimal human intervention.

Tesla’s VP of AI and head of Autopilot, Ashok Elluswamy, quickly highlighted the significance of The Boring Company’s achievement, noting that “Tunnel boring machines will be in high demand in the future.” He connected this development to autonomous vehicles, suggesting that together they could “offer premium transportation at an affordable cost for everyone.”

This positions The Boring Company’s Zero-People-in-Tunnel technology within Elon Musk’s broader ecosystem of transportation innovations—from Tesla’s electric vehicles to autonomous driving systems, and potentially Hyperloop concepts.

While Chinese manufacturers currently dominate the global tunnel boring machine market, supplying approximately 70% of machines worldwide, The Boring Company has established a promising foothold in North America. The company’s approach differs from competitors by focusing on smaller-diameter tunnels optimized for urban transit systems rather than the massive tunnels required for traditional subway systems or highways.

The Boring Company’s continuous Zero-People-in-Tunnel mining represents a distinct achievement in the tunneling industry. While other companies like MMC-Gamuda have developed autonomous tunnel boring machines with remote operation capabilities, The Boring Company appears to be the first to demonstrate continuous operation with no personnel inside during active tunneling and ring installation.

The company’s long-term vision mirrors SpaceX’s approach to rocketry—pursuing full automation and continuous operation to dramatically reduce costs and increase speed. This isn’t coincidental, as The Boring Company was initially incubated within SpaceX, and its current president, Steve Davis, comes from SpaceX’s engineering team.

As urban congestion continues to challenge cities worldwide, the Zero-People-in-Tunnel breakthrough might just be the underground solution that transforms how we think about infrastructure development.

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